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THE INVESTIGATION OF AN Al7075 ALLOY PREPARED BY SPARK PLASMA SINTERING OF MILLED POWDERS
Molnárová, O. ; Málek, P. ; Nemeth, G. ; Kozlík, J. ; Lukáč, František ; Chráska, Tomáš ; Cinert, Jakub
Atomized powder of an Al7075 alloy was high energy ball milled at room and cryogenic temperatures and compacted by spark plasma sintering (SPS) method. The influence of processing parameters on phase composition and microstructure was studied by X-ray diffraction, light and scanning electron microscopy. The mechanical properties were characterized by microhardness measurements. The atomized powder contained a large volume fraction of intermetallic phases located predominantly in continuous layers separating cells or dendrites in the interior of individual powder particles. Consolidation by SPS destroyed partially this morphology and replaced it by individual particles located at boundaries of original powder particles, at cell boundaries or arranged in chains in previous dendritic regions. High energy milling destroyed most intermetallic particles and enriched the matrix by solute atoms. The high deformation energy introduced into the powder during milling enhanced microhardness up to 220 HV. Consolidation of milled powders by SPS led to the formation of very fine-grained structure with the grain size even below 1 μm and with the fraction of high-angle boundaries about 0.9. Two main types of heterogeneously distributed precipitates were found. The irregularly shaped precipitates with a size about 1 μm seemed to encompass areas with rod like nano-precipitates in most samples. A drop in microhardness to 118HV was observed after SPS, predominantly due to a release of introduced deformation energy.
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ELECTRON BEAM REMELTING OF PLASMA SPRAYED ALUMINA COATINGS
Matějíček, Jiří ; Veverka, J. ; Čížek, J. ; Kouřil, J.
Plasma sprayed alumina coatings find numerous applications in various fields, where they enhance the properties of the base material. Examples include thermal barriers, wear resistance, electrical insulation, and diffusion and corrosion barriers. A typical structure of plasma sprayed coatings, containing a multitude of voids and imperfectly bonded interfaces, gives them unique properties - particularly low thermal conductivity, high strain tolerance, etc. However, for certain applications such as permeation barriers or wear resistance, these voids may be detrimental.\nThis paper reports on the first experiments with remelting of plasma sprayed alumina coatings by electron beam technology, with the purpose of densifying the coatings and thereby eliminating the voids. Throughout the study, several parameters of the e-beam device were varied - beam current, traverse velocity and number of passes. The treated coatings were observed by light and electron microscopy and the thickness, structure and surface morphology of the remelted layer were determined and correlated with the process parameters. Based on the first series of experiments, the e-beam settings leading to dense and smooth remelted layer of sufficient thickness were obtained. In this layer, a change of phase composition and a marked increase in hardness were observed.\n
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Deposition of Titania from Solution by Hybrid Water-Stabilized Plasma Torch
Mušálek, Radek ; Medřický, Jan ; Tesař, Tomáš ; Kotlan, Jiří ; Lukáč, František
Thermal spraying with liquid feedstock presents a novel route for deposition of functional coatings. In this study, possibility of preparation of titania coatings from solution by hybrid water stabilized plasma torch is presented. Coatings were prepared from solution of titanium isopropoxide Ti[OCH(CH3)2]4 in anhydrous ethanol. Fragmentation of feedstock stream in the plasma jet was monitored by shadowgraphy. Deposition was carried out on steel samples mounted to the cooled rotating carousel. Cross-sectional images from SEM microscope showed successful formation of the deposit with dual morphology consisting of fine feather-like features combined with bigger droplets. X-ray diffraction revealed formation of nanometric rutile crystallites.
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Black Chromia Coatings on Metal Tubes for the Solar Collectors
Brožek, V. ; Mastný, L. ; Novák, M. ; Vilémová, Monika ; Kubatík, Tomáš František
This paper describes the results of the first phase of the study preparation, structure and properties of coatings modification of black chromium oxide on copper, aluminium, iron and zirconium tubes for solar collectors. The coatings are prepared by plasma spraying of liquid chromate method which is known as liquid precursor plasma spraying. Coatings have the function of an energy trap for thermal radiation wavelengths of 1 μm – 3 μm i.e. in the IR region. At the same time, the coating increases the corrosion resistance of metal substrates. The nanometric structure and thickness of the coating depend of the feeding distance and the concentration of chromate precursors. For the deposition of nanometric splats of melt chromiumIII oxide, a new type of feeder that injects precursors into the water stabilized thermal plasma produced by the WSP® generator has been\ndeveloped.\n
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